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By SilMan Industries
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Levi Strauss & Co. Fulfillment Overhaul
🏗️ Sillman's team was tasked with overhauling the fulfillment and shipping system at the Levi's Toronto distribution center.
📦 The central solution involved creating two distinct sorts: one for orders requiring value-added services (Vaz) and another for cross-dock traffic.
✨ Vaz services include specialized offerings like applying price tags, security devices, or other client-directed campaign collateral.
System Upgrades and Performance
🚀 Prior renovations included updated racking, RF picking technology, and customized carts to boost picking speed and volume.
✨ Advanced stations now feature gravity induction for orders to the outbound conveyor, improving ergonomics by avoiding awkward lifts and twists.
📈 The new induction conveyors maximize accumulation, increasing orders processed per station, leading to increased throughput capacity from day one.
Implementation Success
✅ The entire system upgrade, including conveyance equipment and controls, was implemented without interrupting existing operations.
🌟 The new system immediately provided increased capacity and performance that exceeded Levi's expectations.
Key Points & Insights
➡️ Dual-sort strategy effectively separates value-added service orders from standard cross-dock traffic for optimized workflow.
➡️ Ergonomic improvements, such as gravity induction, enhance team member comfort while maximizing order processing at each station.
➡️ The project achieved immediate success, demonstrating increased throughput rates on the very first day of system activation.
📸 Video summarized with SummaryTube.com on Nov 24, 2025, 09:15 UTC
Find relevant products on Amazon related to this video
As an Amazon Associate, we earn from qualifying purchases
Full video URL: youtube.com/watch?v=c_ZVqKxiAuA
Duration: 2:50
Get instant insights and key takeaways from this YouTube video by SilMan Industries.
Levi Strauss & Co. Fulfillment Overhaul
🏗️ Sillman's team was tasked with overhauling the fulfillment and shipping system at the Levi's Toronto distribution center.
📦 The central solution involved creating two distinct sorts: one for orders requiring value-added services (Vaz) and another for cross-dock traffic.
✨ Vaz services include specialized offerings like applying price tags, security devices, or other client-directed campaign collateral.
System Upgrades and Performance
🚀 Prior renovations included updated racking, RF picking technology, and customized carts to boost picking speed and volume.
✨ Advanced stations now feature gravity induction for orders to the outbound conveyor, improving ergonomics by avoiding awkward lifts and twists.
📈 The new induction conveyors maximize accumulation, increasing orders processed per station, leading to increased throughput capacity from day one.
Implementation Success
✅ The entire system upgrade, including conveyance equipment and controls, was implemented without interrupting existing operations.
🌟 The new system immediately provided increased capacity and performance that exceeded Levi's expectations.
Key Points & Insights
➡️ Dual-sort strategy effectively separates value-added service orders from standard cross-dock traffic for optimized workflow.
➡️ Ergonomic improvements, such as gravity induction, enhance team member comfort while maximizing order processing at each station.
➡️ The project achieved immediate success, demonstrating increased throughput rates on the very first day of system activation.
📸 Video summarized with SummaryTube.com on Nov 24, 2025, 09:15 UTC
Find relevant products on Amazon related to this video
As an Amazon Associate, we earn from qualifying purchases

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